20 MYTHS ABOUT AUDI G28: DEBUNKED

20 Myths About Audi G28: Debunked

20 Myths About Audi G28: Debunked

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How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician teaches how to replace the G28 Engine Speed Sensor. This sensor is located at the top of the transmission, above the flywheel ring gear. It sends a signal to the ECU via an uncolored wire (T55/49), then to the tachometer in the instrument cluster.

1. Engine Speed Sensor

Located on the edge of the transmission just above the flywheel ring gear the G28 Engine Speed Sensor sends a signal to ECU pin T55/49 using an uncolored wire. The ECU then uses this information to control fuel, timig and boost. It also sends an indication to the G5 Tachometer located in the instrument cluster.

The sensor serves as a reference to correlate with the G40 Camshaft Position Sensor. The ecu must know when the crankshaft is TDC and the location of the camshaft so it can start spark and injectors in the right way.

If this sensor fails the ECU will throw a P00160 code which means the Crank Shaft and Intake Camshaft are out of sync and could indicate chain stretch or a jumped link on the upper chain of timing. The code will not appear without the additional information supplied by other sensors (G4 or G40).

Testing is a bit tricky because there are two connector pins, and they perform different functions however the best method of testing it is to measure resistance between the sensor and the ECU. When the sensor is fully functional, it should read about 1000 ohms. Examine for signs of coolant, or oil in the connector bay if there are issues with this part.

2. Injectors

Yesterday, while accelerating from the highway paytoll at full speed, i noticed a huge reduction in power. It was like the engine was running out of gas. Or, my injectors were not firing. I took out the spark plugs this morning and found that 3 were soaked with gasoline and the fourth was unclean. When I crank the engine without sparks i put tissue on the top of each hole in the injector and the 3 that were drenched in gazoline pop out, but the 4th one stays closed. I inspected the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ I got 0ohm. I'm assuming that the issue is somewhere else.

I also tried to reset PID without success. The car will start when the G28 is disconnected, but it runs fine with the G28 connected. However, the intermittent misfire problem still occurs at higher RPM. The coolant sensor (G62), even when it is unplugged, shows an ice temperature replacement key for audi a4 of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars when the actual pressure is 0.

I don't know what to do. I believe that I've ruled everything else out. However, i'm afraid that I might have missed something. Please let me know if you have any ideas! TIA!

3. Fuel Pump

The fuel pump in the g28 can be activated by a signal sent by the RPM sensor. The GM-style sensor is the same as the G4 and they both work in the 80 100 200, UrS and RS2 cars so you can easily find one at a wrecking yard or at a parts store. Testing them is easy - put your DMM in resistance mode and measure between pins 1 (with the bump on the connector's end up) and 2 (2nd from the left on the black end of the connector). They must be infinite Ohms.

4. ECU

Our 20vt turbo (3B AAN, ABY, and ADU) engines are equipped with an ECU that has to know the speed and position of the crankshaft in order to make decisions about timing of the fuel injectors, etc. To do this, it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you have a problem with either of these sensors, the diagnostic scanner will show codes that could cause the engine shutting down.

The signs of a failing G28 sensor are an inaccurate rev counter in the gearbox the gears are shifting faster than normal and/or a misfire when in gear. It is likely that your sensor is failing and needs to be replaced if you experience any of these signs. The good thing is that they are quite affordable and readily available, especially if you're looking at an Bosch sensor, like ours. Alternately, click here the GM version of this component is also a good option.

5. Tachometer

A malfunctioning engine speed sensor could be the reason behind numerous problems in your vehicle. It's an essential component of your Audi's transmission, as it sends information to the ECU about how fast or slow the vehicle's crankshaft is rotating. This sensor can cause the transmission to fail and other components in the car to be affected.

The G5 engine read more sensor is located at the edge of the transmission, over the flywheel ring. It transmits a signal via gray wire to ECU pin T55/49. The ECU uses this signal to regulate fuel and boost, and also timig. It also transmits it to the G5 Tachometer located in the instrument cluster. You can check the sensor for any failure by checking the continuity between it and the tachometer. You get more info can also check continuity between ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. It should show around 1000 ohms of resistance between these two points. This is a typical component across the Audi 80, 100 200, UrS and RS2 range get more info from 1985 MC through the 1997 UrS AAN and 1995 RS2 ADU. Good ones might be availble in wrecking yards.

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